Super speed Automatic Butyl extruder machine Insulating Glass
Machine Stable performance of butyl rubber For Insulating Glass
Glass Units
Butyl extruder can make primary sealing of different thickness
spacer bars for insulated glass units.
Product overview of butyl rubber extruder machine
Butyl rubber extruder machine is used for spreading aluminum spacer
frames evenly with hot melt butyl,it is the second seal of
Insulating glass.The operation of butyl rubber extruder machine is more easier than
before,it uses large electrical control panel . The speed can be
adjusted from 0m/min to 47m/min. Butyl extruder machine LJTB01 is a special equipment for the
production of making double glazing glass.The conveyor of aluminum is controlled by frequency converter. As one of the important equipment of producing double glazing
glass, the effect of butyl glue is directly related to the sealing
of insulating glass. Butyl extruder machine is automatic one, easy
to operate and convenient to use.
Main feature of butyl extrusion coating machine
1. The hydraulic system imported from Germany is adopted to ensure
even and full glue delivery
2. The main accessories are German brands. PLC program control,
stable performance
3. Touch screen operation, simple and easy operating,Stable
performance
4. The rubber cylinder adopts pull-up structure, which is
convenient for operation
5.Unique design structure, with automatic exhaust function, to
ensure continuous glue application
6. It can save the glue consumption compared with the ordinary
butyl rubber machine, and the gluing can reach 7g / m
6. Automatically adjust the glue output according to the speed
change
7. Glue application speed can reach 47m / min
8. It is convenient to adjust the height of the crossbeam and solve
the problem of exposed white effectively and conveniently
9. Non adhesive synchronous belt is used, and talcum powder is not
needed for cleaning
10. It is convenient and practical to use movable vertical and
horizontal sealant
11.Automatically adjust the width of glue head, and the integrated
control of quick opening valve ensures the consistency of
double-sided gluing
Tech data of High speed butyl extruder machine
| Squeeze pressure | 10-18MPa |
| Temperature | 110~140℃ |
| Glue thickness | 0.3-0.5mm |
| Glue width | 3.5mm |
| Aluminum spacer width | 5.5-26.5mm |
| Speed | 5-47m/min |
| Diameter of butyl cylinder | 200mm |
| Air supply | 0.4m³/min |
| Air pressure | ≥0.6MPa |
| Total power | 380V, 5.7KW,50HZ |
| Dimension | 2800×700×900mm(L×W×H) |
| weight | 650kg |
Machine details of Aluminum spacer butyl extruder machine
1.KINCO Touch Screen
Clear interface, Simple operation, Smart touch screen,Updated
programming
2.Adopt Germany Siemens brand, stable performance.
The supercharging system adopts famous pneumatic and hydraulic
cylinder, control the pressure of outlet oil strongly.
3.Automatic filter function
Automatically filter debris, keep spreading evently.
4.Glue cylinder
Adopt the upright structure, easy to change butyl.
5.Germany HAVE Valve
Adopt Germany’s Harvey valve, more stable performance.
6.Alarm system
Automatically alarm system, reminding adding butyl.
7.Guiding Wheel
Using guiding wheel to help arc frames coating.
8.Germany Maximator Cylinder
The supercharging system adopts famous pneumatic and hydraulic
cylinder, control the pressure of outlet oil strongly.
Optional functions of butyl coating machine:
200L glue cylinder is optional
Related Products
1.Glass washing machine
Main feature:
• Using 6 pieces of soft brushes
• Wash online and offline low-e glass, automatically recognizes
Low-e film
• Washing part adopts the design of upper and lower layered
structure
• Adopt variable frequency fan, energy efficient, good cleaning
effect
• The air knife can automatically adjust the width of the air knife
according to the thickness
• Using intelligent intermittent energy-saving working methods
• Hierarchical type washing system
• Water tank automatic temperature control, water replenishing
system
• European silencer system
• 304 stainless steel materials
2.Automatic double glazing making machine Insulating Glass
Manufacturing Line double glass equipment
Now LIJIANG GLASS mainly has two kinds of IG line with different
two different technologies. One uses transfer wheels to transport
glass, and the other is a new technology that uses air-floating
technology to transport glass. This new technology is to prevent
the glass from being contaminated by wheels and leaving traces, so
new technology is used to improve the IG production’s high quality.
Functions :
double glazing glass
triple glazing glass
four sides step glazing glass
Automatic Insulating Glass Production Line series
| Unit | LJBZ2025 | LJBZ2025G | LJBZ2535 | LJBZ2535G | LJBZ2535DG | LJBZ2535GS |
| Power supply | | 380V50Hz | |
| Total power | KW | 39.5 | 36 | 41 | 39.5 | 44 | 40 |
| Washing speed | m/min | 2~10 |
| Maximum working speed | m/min | 45 |
| Minimum glass size | mm | 450*280 |
| Maximum glass size | mm | 2000*2500
2000x3000(Secondary pressure plate) | 2500*3200
2500*3500(Secondary pressure plate)
2500x4500(Secondary plate pressing and auxiliary sucker mechanism) | 2500*3500 |
| Flat glass thickness | mm | 3~15(3-30) |
| Washing brushes | Pieces | 6 |
| Maximum thickness of insulating glass | mm | 60 |
| Total gas consumption | L/min | | 1200 | | 1200 |
| Conveyer roll height | mm | 520 |
| Dimension | L*W*H
(mm) | 19500*3500*3200 | 23500*3500*3700 | 27000*3500*3700 | 23800*3200*3700 |
Automatic insulating glass production line LJBZ2025 is not include
gas filling function,can make max glass size 2000*2500
Automatic insulating glass production line LJBZ2025G is include gas
filling function.
Automatic insulating glass production line LJBZ2535 is not include
gas filling function,can make max glass size 2500*3200
Automatic insulating glass production line LJBZ2535 is include gas
filling function,can make max glass size 2500*3200
Automatic insulating glass production line LJBZ2535DG can filling
argon gas two pieces at one time,can make max glass size 2500*3200
Main Features of IG Line:
• Adopt SIEMENS control system, keep stable performance
• PLC control system, touch screen interface
• Using servo to control system, modular function, superposition
function
• Automatically adjust the depth of glue with digital display
• Applicable to produce stepped IG, triple IG and shaped IG
• Min & Max glass sizes can be optional
• Two pieces of IGU can be made and filled with argon gas in one
time (Optional)
• Automatic Vertical Insulating Glass Processing Line has 7 sections:
01 transfer section;
02 washing section;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Washing section features:
• Using 3 pairs of soft brushes with 0.1mm soft hair, can wash
low-e glass
• The air knife can automatically adjust the width of the air knife
according to the thickness
• The operation box with washing speed display, can accurately
display washing speed (8-10m)
• European silencer system
• New air knife uses aluminum profile (Duckbill Air Knife), the
size of the air outlet is adjusted by the aluminum profile duck
beak. This can reduce the number of adjusting screws, ensure that
each screw is not loose, and avoid the resonance of the air knife.
• Stainless steel material
• Water tank automatic temperature control, water replenishing
system
• Pre-washing (Optional)
Pressing section features:
• Pressing board with adjustable structure to guarantee
long-lasting service life
• Adopts conveyor belt to transfer glass, uses servo motor to press
glass
• Ultra-long (2500mm*3500mm) insulating glass can be compressed
twice
• The pressing plate can be opened for easy maintenance
Filling argon gas automatically
• Automatically filling argon gas inside the pressing plate with
precise gas concentration
• When filling shaped IG, inflatable front side of the rectangular
size required 450mm (length), 280mm (high)
• Automatically set gas data and display data on the screen
• No need to drill holes in spacer frame
• Standard gas is Argon gas
• Fast reacting sensor for permanent control of gas filling process
Special technology of IG Line :
Making two pieces of IG units in once time
Shaped glazing glass
Low-e film glazing glass
Filling argon gas online
Air floating insulating glass line
3.Automatic aluminum spacer bending machine LJZW2020
Automatic aluminum spacer bending machine is a special equipment
for making aluminum frames of insulating glass, which replaces the
traditional fabrication technology. This equipment can make a
variety of convex polygonal aluminum frames by one aluminum strip
in one time, thus strengthening the strength of the aluminum frame,
making the sealing effect of the insulating glass more better.
Main features
- There are 4 Siemens servo
- Adopt Siemens PLC control system
- Adopt 12 sets of racks which could storage more different sizes of
spacers. Use Siemens servo to change different racks.
- Automatically cut and feed aluminum spacers
- Bend shaped spacer frames continuously
- Automatically avoid the connecting corner while bending and cutting
- Using industrial computer technology which could realize the
on-site drawing by workers on the industrial computer and directly
bending the drawn graphics.
- The special machine hand device is used to bend big spacer frame
- Heavy duty connectors is convenience and safety for installation
and debugging
- Spare parts of all machine have ID codes.
- The machine grabs the spacer from the top instead of grabbing the
spacer from bottom, solving the old-fashioned reversing problem.
Tech parameters of High speed butyl extruder machine
| Squeeze pressure | 10-18MPa |
| Temperature | 110~140℃ |
| Glue thickness | 0.3-0.5mm |
| Glue width | 3.5mm |
| Aluminum spacer width | 5.5-26.5mm |
| Speed | 5-47m/min |
| Diameter of butyl cylinder | 200mm |
| Air supply | 0.4m³/min |
| Air pressure | ≥0.6MPa |
| Total power | 380V, 5.7KW,50HZ |
| Dimension | 2800×700×900mm(L×W×H) |
| weight | 650kg |
